Quarry & Aggregate Operations
End-to-end weighbridge automation, crushing yield intelligence, and real-time stockpile telemetry.
Designed specifically for commercial quarries, sand and gravel extraction, and mobile crushing contractors. Genie Cloud connects weighbridges, telematics, and production accounting into a single real-time operational ledger.
Engineered for Pits, Crushers & Dispatch Gates
Each capability connects directly into the general ledger with zero manual spreadsheet reconciliation.
Automated Weighbridge & Driver Kiosks
Direct gross/tare/net scale integration via RS-232, IP network, and mobile tablets. Drivers check in via QR code or RFID tags, generating cryptographically verified dispatch dockets instantly without human gate bottlenecks.
Crusher Yield & Grading Tracking
Track material mass balance from blast face to secondary and tertiary cone crushers. Calculate exact grading recovery percentages (G1, G2, 19mm, 13mm, crusher dust) against raw ROM hopper feed.
Predictive Cone & Jaw Mantle Wear
Algorithmic mantle wear degradation models monitoring total tonnage throughput, rock hardness ratings, and motor amperage spikes. Predict liner changeout dates before unplanned catastrophic failures.
Conveyor Belt Throughput Analytics
Integrate belt weightometer signals to monitor real-time tons-per-hour (TPH). Receive instant SMS and push alerts when feed starve, belt slip, or chute blockages threaten output quotas.
Stockpile Volumetrics & Density Mass
Reconcile surveyed drone/LiDAR volumetric surface scans against live physical sales dispatches. Maintain perpetual inventory book value with automated density calibration factors.
Haulage Contractor Self-Billing
Automate complex freight calculations based on zone tariffs, ton-kilometer (tkm) rates, or flat minimums. Generate self-billed supplier invoices automatically matched to signed e-PODs.
Sub-Second Scale-to-Ledger Cycle
How trucks flow from check-in gate to departure without a single manual scale sheet.
Truck Arrival & Tare Capture
Optical Character Recognition (OCR) camera logs license plate number while driver scans order QR code at entrance weighbridge. Initial tare weight is committed to the tenant database.
Automated Loading & Bin Verification
Front-end loader operator tablet displays targeted bin allocation and order specs. Scale bucket telematics confirm loaded aggregate grade.
Gross Weight & Instant Dispatch Dockets
Exit scale reads gross weight, enforces legal road axle weight limits, and instantly generates an electronic dispatch docket sent to the customer via SMS/Email.
Direct General Ledger Commitment
Revenue, inventory depletion, royalty accruals, and haulage liabilities are immediately booked to the tenant's isolated database.
Competitor Quarry Isolation Guaranteed
In regional materials markets, commercial pricing and customer contract rates are top-secret. Genie Cloud provisions a distinct isolated database for your enterprise so neighboring pits can never inspect your yield curves or customer discounts.
- Zero latency weighbridge offline caching with automatic peer-sync when uplink resumes
- Isolated tenant database prevents cross-quarry data exposure between competing producers
- Native Genie AI natural language queries for pit yield audits and contractor settlements
Book an operational walkthrough with our heavy materials engineering team.